1.Description:
XY-CD60L is a battery charge and discharge controller module. It can be used for DC 6V~60V any one lithium/lead-acid battery.
2.Features:
1>. Multi-function test instrument
2>.Dual-mode work
3>. Support charging protection
4>. Support discharge protection
5>. Support set the charging/discharging time
6>. Automatic detection parameters
7>. HD LCD display
8>.Multi-parameter display
9>. Support power-saving mode
10>. Supports automatic battery detection
3.Parameters:
1>. Product name: XY-CD60L Lithium Battery Charging/Discharging Controller
2>.Model: XY-CD60L
3>. Work voltage: DC 6V-60V
4>.Work Temperature:-40℃~85℃
5>.Work Humidity:0%~95%RH
6>.Size:46*45*20mm
4.Function:
1>. The module supports 2 working modes: Charging Control IN and Discharging Control OUT.
2>. Charging Control IN: This mode is used for charging control to prevent overcharging. Display symbol IN indicates charging mode.
3>. Discharging Control OUT: This mode is used for battery discharge control to prevent battery over-discharge and delay battery life. Display symbol OUT indicates discharging mode.
4>. Battery voltage percentage: It is value get from battery voltage V, Lower Limit Voltage Value dn, and Upper Limit Voltage Value UP. Calculation formula: V/(UP-dn).
5>. Automatic parameter check: Screen will display and flashing ERR if the Lower Limit Voltage Value dn is more than the Upper Limit Voltage Value UP.
5.Charging Control IN Mode:
1>. Input terminal connects DC 6V-60V charger which uses for the battery.
2>. Output terminal connects 1pcs DC 6V-60V battery. It will display 0.00V and nbE if the battery does not meet the requirements.
3>. The output turns ON and the input charger starts charging the battery if the battery voltage is less than the Lower Limit Voltage Value dn.
4>. The output turns OFF and the input charger stops charging the battery if the battery voltage is more than the Upper Limit Voltage Value UP.
5>. The symbol IN will flash when charging.
6>. Support set parameters:
6.1>. Upper Limit Voltage Value UP: Maximum voltage of the battery. Stop charging the battery if it exceeds this value. It is also the overcharge protection voltage value.
6.2>. Lower Limit Voltage Value dn: Battery allowed minimum voltage. Start charging the battery when the battery voltage is lower than this value.
6.3>. Charging Time OP:
6.3.1>.Set battery charging time.
6.3.2>. Turn ON charging time control function when the OP parameter value is more than 00:00. Minimum set time value 1minute.
6.3.3>. Turn OFF OP control if set 00:00.
6.3.4>. Start the timer when turning on output to start charging.
6.3.5>. Module turns OFF output to complete a charging process when the timing is completed.
6.3.6>. The module automatically turns OFF charging time control function if the battery voltage is less than the Lower Limit Voltage Value dn and flashing H: ER that means the unreasonable time parameter setting. It means insufficient charging and needs to continue charging the battery. Press any key to stop flashing.
6.3.7>.Record and display charging time if disabled Charging Time OP when short press button SET. Clear time if at next charging or exit charging time display interface.
6.4>.Turn-ON Delay Time dOP: Set the delay interval between the first and the second charging. The time range is 0~999second.
6.Discharging Control OUT Mode:
1>.Input terminal connect 1pcs DC 6V-60V battery.
2>. The output terminal connects the suitable load. Note the output voltage is the same as the battery.
3>. The output turns ON and the battery starts to discharge if the battery voltage is more than the Upper Limit Voltage Value UP.
4>. The output turns OFF and the battery stops to discharging if the battery voltage is less than the Lower Limit Voltage Value dn.
5>. The symbol OUT will flash when discharging.
6>. Support set parameters:
6.1>. Upper Limit Voltage Value UP: Threshold value to allow battery discharge.
6.2>. Lower Limit Voltage Value dn: Battery allowed minimum voltage. Stop discharging when the battery voltage is lower than this value. It is also the over-discharge protection voltage value.
6.3>. Discharging Time OP:
6.3.1>.Set battery discharging time.
6.3.2>. Turn ON discharging time control function when the OP parameter value is more than 00:00. Minimum set time value 1minute.
6.3.3>. Turn OFF OP control if set 00:00.
6.3.4>. Start the timer when turning on output to start discharging.
6.3.5>. Module turns OFF output to complete a discharging process when the timing is completed.
6.3.6>. The module automatically turns OFF discharging time control function if the battery voltage is more than the Upper Limit Voltage Value UP and flashing H: ER that means the unreasonable time parameter setting. Press any key to stop flashing.
6.3.7>.Record and display discharging time if disabled Discharging Time OP when short press button SET. Clear time if at next discharging or exit discharging time display interface.
6.4>. Turn-ON Delay Time dOP: Set the delay interval between the first and the second discharging. The time range is 0~999second.
6.5>.Discharge Turn ON Forced Start Time FOP:
6.5.1>. This function is used to prevent the device from starting instantly and reduce the battery voltage so that it is lower than the Lower Limit Voltage Value and causing the module to automatically turn off the output and causing the battery can not discharge properly.
6.5.2>. The module will check the battery voltage again if enabled Discharge Turn ON Forced Start Time function.
7.Button Description:
1>. Long press means need to keep press for more than 5second.
2>.UP button:
2.1>. Short press to switch display charging/discharging time and battery voltage percentage.
2.2>. Long press to switch work mode. IN is Charging mode and OUT is Discharging mode.
2.3>.Short/Long press to increase parameter value at parameter set mode.
3>.DOWN button:
3.1>. Short press to turn ON/OFF output.
3.2>. Long press to turn ON/OFF display status L-P (power saving mode):
3.2.1>.ON: Turn ON power-saving mode. The display screen will turn OFF after 5~10minutes. Press any button to resume display.
3.2.2>.OFF: Turn OFF power-saving mode. The display screen will keep ON all the time.
3.3>.Short/Long press to decrease parameter value at parameter setting mode.
4>.SET button:
4.1>. Short press to automatically switch/query display parameters UP/dn/OP/DOP at charging mode and UP/dn/OP/DOP/FOP at discharging mode in normal display interface. Short press to switch select parameter set in parameter setting mode.
4.2>. Long press to enter into parameter setting mode.
4.3>. Keep press about 5second to save parameter values.
8.Use steps:
1>.Connect right input voltage at VIN+ and VIN-.
2>.Long press button SET to select work mode.
3>.Short press button SET to switch parameters.
4>.Short/Long press UP/DOWN to increase/decrease parameter value.
5>.Keep press about 5second to save parameter values.
6>.Remove input and connect load.
7>.Connect right input voltage at VIN+ and VIN- again.
9.Application:
1>.Load tester
2>.Circuit tester
3>. Battery discharge tester
4>. Factory equipment inspection
5>. Ordinary load tester
6>. Power supply aging tester
7>. Auxiliary measurement charger Output current capability
8>.Charger Factory Batch Aging test use
10.Note:
1>. Load terminal can not short circuit.
2>. It is a charging/discharging controller but not a charger!
3>. It can not be used as a charger!
4>. Please read the user manual and description before use.
11.Frequency asked questions:
1>. What is the control voltage range? What is the applicable battery range?
Q: The control voltage range is DC 6V-60V. But battery voltage max is 48V. Because the voltage of the 48V battery is 60V after fully charged.
2>. Why relay is automatically turned on and off continuously after the power on and flashing light?
Q: This is because your charging current is too large or the battery capacity is too small that causes the battery voltage to immediately exceed the Lower limit voltage ‘dn’ value and then the relay will OFF. But the voltage drops quickly to the Lower limit voltage ‘dn’ after Relay OFF and then start to charge. Cycle and cycle.
At this point, you have to reduce the charging current. Usually, the charging current is 10-15% of the battery capacity. For example, if the battery capacity is 20AH, the charging current is 2-3A.
Note that high current charging can cause the battery to heat up, age, bulging or even exploding.
3>. What control method?
Q: This is the voltage control. For example Lower limit voltage ‘dn’ is set to 12.0V. The upper limit voltage ‘UP’ is set to 14.5V. It will close output when the voltage is charged to 14.5V. The relay will ON and begins to charge when the voltage is reduced to 12.0V.
4>. Can it be automatically cycled?
Q: Yes, it can. Voltage control mode only controls turn-off and turn-on.
5>. Can it limit the current?
Q: It can’t limit current, the charging current is completely dependent on your charger.
6>. Can I charge a 24V battery by inputting 12V? Or charge a 12V battery by inputting 48V?
Q: This is a simple voltage controller just for ON/OFF. It can not change the output voltage. So what kind of charger should you prepare for charging the battery!
12.Package:
1pcs XY-CD60L Lithium Battery Charging/Discharging Controller
Note: This product is a simple voltage controller. It can turn on and off the output by relay. It only plays the role of switching, and can not change the voltage.
Functional description:
1. Calculation of Voltage Percentage: Battery Voltage/(Upper Voltage-Lower Voltage)
2. Key function:
Short press UP button, switch display% and time, long press 5 seconds switch mode, charging mode: IN, discharge mode: OUT
SET key: Short Click to view the parameters currently set;
Long press SET button to enter the parameter setting interface, set UP: voltage upper limit,: voltage lower limit, OP: turn-on time, dOP: delay turn-on time (0-999 seconds), FOP: forced turn-on time (0-10 seconds) in discharge mode.
Short press DOWN button, turn off/turn on relay enable (emergency stop function) turn off, LCD display OFF, relay disconnect
Long press the DOWN button to set the status of LCD backlight L-P: OFF backlight constant brightness, ON backlight automatically extinguishes after 5-10 minutes; after extinguishing, any key wakes up.
3. Parameter Settings
(a) Enter the parameter setting interface by pressing the SET key for a long time;
B) After entering the parameter setting interface, switch the setting parameters by pressing the SET key.
C) After choosing parameters, it can be set by UP/DOWN key to supporting the short press and long press.
D) To set other parameters, repeat steps B and c;
E) After all parameters are set, press the SET key for a long time, exit, and save;
3.1 Charging/Discharging Time Control Function
When the time parameter OP is non-zero, start charging/discharging time control.
When the relay turns on a charge/discharge, the countdown begins; when the time is completed, the relay is automatically disconnected to complete a charge/discharge process; if the time is completed, in the charging mode, the detection voltage is less than the lower limit voltage dn or in the discharge mode, the detection voltage is more than the upper limit voltage UP, and the charging time control function is automatically turned off and flashes. Indicate H: ER reminds users that time parameter setting is unreasonable; press any key to stop flickering;
When the charging/discharging time control is not turned on, the product will record a complete time. When entering the time display interface, flashing shows the charging time, then exiting the time display interface or clearing the next time the charging is turned on (relay is turned on).
3.2 Automatic parameter detection:
When the parameters are set and exit, if the lower voltage limit DN is greater than the upper voltage up, the system will flicker to display “ERR” as a reminder.
3.3 Delayed turn-on function (0-999 seconds): completion of a charge/discharge, the interval between re-opening;
3.4 Discharge Conduction Forced Start Time (0-10S): After satisfying the relay conduction condition, the relay is forced to turn on (0-10S) to detect the battery voltage again. This function is mainly aimed at discharging function. Some test loads will pull down the lower limit voltage instantaneously at the moment of conduction, which will lead to the disconnection of the relay and the failure of the normal discharge process.
Analysis of Common Faults
Q: How many V levels are suitable for use? How many V voltage does this module fit?
Answer: This model is suitable for use in the range of minimum 6V, maximum 60V voltage, and maximum expenditure level 48V, because 48V battery is full of electricity at about 60V, and then burns at a higher level. If your battery is higher than 48V, please choose another one.
Question: The relay clicks after power-on! Does the light flicker?
Answer: This is because your charging current is too large or the battery capacity is too small. Once the battery is powered up, it immediately reaches the upper voltage limit. The relay is disconnected. After disconnection, the voltage quickly drops to the lower voltage limit and starts charging again. At this time, you need to reduce the charging current. Usually, the charging current is 10% of the battery capacity. From 1 to 1.5, the charging current of 20AH batteries is generally about 2-3A. Note that high current charging can cause battery heating, accelerated aging, bulging, and even explosion!
Question: What control method? Can it be recharged automatically? Can you fill it while you use it? Can we limit the current?
Answer: This is voltage control, such as setting the lower limit of voltage 12.0V, the upper limit of voltage 14.5V, when the voltage is charged to 14.5V, the power is cut off, the voltage is lowered to 12.0V and the relay is closed to start charging; while charging, the voltage control mode can only switch on and off, not limit the current, the charging current depends entirely on your charger!
Question: Can I charge a 24V battery with 12V input, or can I charge a 12V battery with 48V input?
Answer: This is a simple voltage controller. It only plays a switching role. It can’t change the voltage to charge the battery. So what kind of charger should you prepare to charge the battery? Necessary!
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